摘要球磨机是粉磨工业领域中最具历史的并被广泛采用的一类粉磨设备。开发新型超细粉磨设备，具有实际的研究意义和广阔的市场效益。本毕业论文基于传统球磨机的结构和工作原理，结合磨矿粉碎理论，设计了一种连续式的实验室用高能球磨装置，并利用现有间歇式振动球磨机进行了部分验证。该设计球磨机包括给矿部、轴承部、传动部、筒体部和排矿部：球磨机采用联合给矿器给矿，提高磨矿利用率；采用不带齿轮的皮带传动，操作简便；给矿口和排矿口的设计保证其连续运作，生产效率明显增加；筒体内部有条形衬板，外部设有人孔，保证筒体的寿命。该设计球磨机工作转速 N=60rpm，装球量 G=0.03T，装球尺寸 D=18mm；选用YCJ100-140W 齿轮减速器型电动机，传动比 i=4.33，选择大皮带轮 D 大=399.5mm，小皮带轮D 小=92mm，此时该设计球磨机能够正常生产，其生产率为 Q=0.063T/h。依据该设计球磨机选用实验室用间歇式球磨机，球磨化过程中 Fe、Ni、B、Si、Mo 单质粉末经过合金化形成 Fe36.3Ni23.6B14.9Si3.7Mo3 单相铁基固溶体，对Fe36.3Ni23.6B14.9Si3.7Mo3粉末进行 XRD 分析，证明球磨化 128h 后，晶粒尺寸减小为10.5nm，验证了球磨的有效性。 19100
关键词 破碎粉磨，超细粉碎，球磨机
Title The design and experimental verification of high-energy ball milling device
Abstract
Ball mill is the most history in grinding industry and widely used type of grinding
equipment. To develop new superfine grinding equipment has practical research
significance and broad market efficiency. In this paper, based on the structure and
working principle of traditional ball mill, grinding crushing theory, we design a
continuous laboratory using high-energy ball mill equipment, and use the existing
intermittent vibration ball mill parts verification The design of ball mill including
feeding, bearing, transmission, barrel and discharge：Ball mill using combined feed
feed and improve grinding efficiency; Use without gear belt transmission, easy
operation；Feed port and discharging port design to ensure its continuous operation,
obviously increase the production efficiency; Barrel internal lining bar, the outside has
a manhole, ensure the service life of cylinder. The design of ball mill work of N = 60
RPM, put the ball G = 0.03 T, D = 18 mm ball size; Choose YCJ100-140 w specific
gear reduction motor, transmission ratio = 4.33, I choose big pulley D = 399.5 mm,
small pulley D = 92 mm, while the design of ball mill can normal production, the
productivity of Q = 0.063 T/h. Ball mill is chosen according to the design laboratory
with intermittent ball mill for the sample Fe36.3 Ni23.6 B14.9 Si3.7 Mo3 experiment
validation, ball mill after 128 h, 51.4 nm decreases the grain size of the sample is 10.5
nm, its obvious decreases, and reached nanometer level, to verify the effectiveness of
the ball mill.
Keywords Broken grinding, super fine crushing, ball mill
目 录
1 引言 1
1.1 结构及原理 1
1.1.1 结构与原理图 1
1.1.2 高能球磨中的机械合金化原理 .. 2
1.2分类 4
1.2.1 普通球磨机 .. 4
1.2.2 高能球磨机 .. 4
1.3 应用 .. 4
1.4 论文选题依据、基本构想 5
1.4.1选题依据 .. 5
1.4.2基本构想 .. 6
2 总体方案设计与验证 ... 7
2.1 本实验设计的球磨机特点 7
2.2 球磨机的设计与参数计算 7 高能球磨装置设计与实验验证:http://www.youerw.com/cailiao/lunwen_10473.html