III。VIRTUAL PROTOTYPE TECHNOLOGY AND EDEMSOFTWARE
Virtual prototyping technology is a new product design and process development method appeared in early 1990s。 It had established a highly visible prototype of the digital simulation of physical prototypes through combining virtual reality, computer simulation technology and CAD technology
[3]。 EDEMTM is the first multi-purpose Discrete Element Modeling software tool in the world, which is designed for the simulation and analysis of industrial particle handling and manufacturing operations。 IV。ROTOR
MODELING
In this paper, the rotor was modeled by Solid Woks with the Sandvik RP109 as prototype。 Without affecting the simulation results, the rotor three-dimensional model was Simplified by removing and merging certain parts, and keeping the same parameters of rotor radius, separating cone radius, runner plate installation angle, the size and installation angle of butt ends, total channel export spacing。 Respectively, the rotor was modeled with 3~8 channels and imported into EDEM through the IGES format, the configuration distribution was showed in Fig。2。 A。 Global Settings The rotor model was imported into EDEM, in which the red frame was the computational domain。 The physical properties was set as the interaction between the particles and the particles to geometry, the acceleration of gravity g along the z axis was -9。81m/s2。according to the documentation and the survey data, the material of rotor was steel, the material properties were: Poisson’s ratio ν 0。28, the shear modulus G 7。1e+7Pa,density ρ 7800Kg/m3。The interaction coefficient of material was defined as follows, the restitution coefficient of particles s1 0。1,the static friction coefficient f1 0。545,the
rolling friction coefficient g1 0。01;the restitution coefficient of particles to rotor s2 0。2,the static friction coefficient f20。5,the rolling friction coefficient g2 0。01[4],it was can be seen inSet in the rotor speed for 1400r/min, in order to simulate the practical feeding flow, set particles factory shape for cylinder of the radius:160mm, high:100mm, and The same axis with the rotor, produced a total of 200kg grain, generating speed for 140kg/s, particle generation time for initial 1e-12s, generating position inside the particles factory random distribution。 D。 Simulator Settings To ensure the simulation accuracy and the rotor can throw all the particles, set total simulation time step of 1e-4s, simulation time is 2。5s; cell size of 40mm, a total of 9196 cells, set after completion of operations。
VI。ANALYSIS OF SIMULATION RESULTS
In order to properly compare the rotors with different channels, respectively, the average speed-time graph was made with the average speed of particles thrown off the rotor as the vertical axis and the time as the horizontal axis, as shown in Fig。5。 Seen from Figure 5, speed of particles thrown off the rotor with 7,8channels is lowest with significant fluctuations in the average as time progresses。 Speed of particles thrown off rotor with 6 channels live in the middle, not the highest, however, the fluctuation is very small。 Although the speed of particles thrown off the rotor with 3~5 channels is slightly larger than that of rotor with 6 channels, their fluctuations are also great, as shown in Table 1。 TABLE I ARITHMETIC MEAN AND STANDARD DEVIATION OF PARTICLES EJECTED SPEED 垂直轴冲击式破碎机转子通道英文文献和中文翻译(2):http://www.youerw.com/fanyi/lunwen_92563.html