s ¼ Kε_m ð19Þ
where K is the constant and m is the strain rate sensitivity which can be calculated as follows [30]:
5。2。Establishment of hot processing map
The flow stress used for establishing the hot processing map can be obtained by means of the isothermal compression test, as shown in Table 2。 According to the data illustrated in Table 2, the relation- ship between lgs and lgε_ can be obtained, as shown in Fig。 10。 The relationship between lgs and lgε_ can be fitted by means of cubic spline。 Simultaneously, the strain rate sensitivity m can be calculated according to Eq。 (20)。 Asa result, the efficiency of power dissipation η can be further calculated according to Eq。 (23)。 Therefore, the power dissipation map with respect to T and lgε_ can be established in the case of the different true strains, as shown in Fig。 11。 Furthermore, the
values of ξ based on the different temperatures and the different
m ¼ dG ¼ sdε_ ¼ sε_dlnε_ ≈ Δlgε_
ð20Þ
strain rates can be obtained by substituting the values of lgε_ and m
At the given strain and temperature, the dissipated co-content J
can be expressed by the following equation:
into Eq。 (25)。 Consequently, the instability processing map of 7A09 aluminum alloy can be established through the interpolation method, as shown in Fig。 12。 In the end, the hot processing map of
7A09 aluminum alloy can be obtained by means of superimposition
of the power dissipation map and the instability processing map, as
It can be emphasized that Eq。 (21) is based on the constant m。 In general, the m value varies nonlinearly with the temperature and the strain rate。 When the m value is equal to 1, the metal material belongs to the perfectly linear dissipation state, in which the dissipated co-content J amounts to the maximum value Jmax [31]:
J sε_ 22
max ¼ 2 ð Þ
According to the combination of Eq。 (21) and Eq。 (22), the
shown in Fig。 13。 It can be found that the power dissipation generally decreases with the increase in the strain, while the instability flow zone gradually expands。 If 7A09 aluminum alloy is subjected to plastic deformation in the case of the process parameters corre- sponding to the instability flow zone, microstructural defects are possible to take place。 Therefore, it is necessary to avoid hot working
Table 2The values of the flow stress of 7A09 aluminum alloy (MPa)。
efficiency of power dissipation η can be obtained as follows:
300 350 400 430 460
where η is closely related to the temperature, the strain and the strain rate。 At the given strain, the isoline map of η with respect to the strain rate ε_ and the temperature T can be plotted to obtain the power dissipation map。 The power dissipation map represents the relative rate of internal entropy production during hot deformation and characterizes the dissipative microstructure in the case of the different temperatures and the different strain rates [17]。 However, in the power dissipation map, the large η value represents either the 复杂铝合金圆盘的等温精密锻造英文文献和中文翻译(8):http://www.youerw.com/fanyi/lunwen_96941.html