where the di is the desirability defined for the ith targeted output and the wi is the weighting of the di。 For various goals of each tar- geted output, the desirability, di, is defined in different forms。 If a goal is to reach a specific value of Ti, the desirability di is:
Ti —
the specimens for a critical quality targets including the warpage at the middle locations of the edge of both the x-direction and the y-direction are included in this study。 The experiments were carried out on a computerized reciprocating screw injection mold- ing machine, model no。 OS-50CH, manufacturing by Outstanding Machinery MFG。, Co。, Ltd。 Taipei Hsien, Taiwan, with capability of a maximum injection pressure of 240 MPa, an injection rate of
d hYi —Highi i if T Y High
Ti —Highi i
di ¼ 0 if Yi = Highi
ð2Þ
70 cm3/s, and a maximum clamp force of 500 kN。
3。3。 Simulation and experimental parameters design
For a goal is to find a maximum, the desirability is shown as follows:
di ¼ 0 if Yi 5 Lowi
The product quality produced by the injection molding is al-
ways affected by the process parameters like the cooling time, the injection pressure, the injection speed, the filling time, the
di ¼ h Yi —Lowi i if Lowi < Yi < High
ð3Þ
melting temperature, the ejecting pressure, the molding tempera-
Highi —Lowi i
di ¼ 1 if Yi = Highi
For a goal to search for a minimum, the desirability can be defined by the following formulas:
di ¼ 1 if Yi 5 Lowi
ture, the packing pressure, etc。 The effects of the molding variables on the physical and mechanical properties of thermoplastics have been studied by researchers (Chen et al。, 2008; Chien et al。, 2004; Ismail & Suryadiansyah, 2004; Lin et al。, 2008; Oktem et al。,
di ¼ h Highi —Yi i if Lowi < Yi < High
ð4Þ
Highi —Lowi i
di ¼ 0 if Yi = Highi
where the Yi is the found value of the ith output during optimization processes; the Lowi and the Highi are the minimum and the maxi- mum values of the experimental data for the ith output。 In the Eq。 (1), the wi is set to one since the di is equally important in this study。
The DF is a combined desirability function (Myers & Montgomery, 2002), and the objective is to choose an optimal setting that maxi- mizes a combined desirability function DF, i。e。, minimizes F(x)。
3。 Simulation and experimental procedures
3。1。 Material
A new heat-resistant polyamide, ‘‘PA9T” is a heat-resistant polyamide derived from terephthalic acid and nonanediamine