摘要:焊接机械设备是一种旨在节约装配、辅助及后续附加作业中所消耗时间的机械设备,以此提高焊接效率和质量,其在以焊接为主要工艺的制造过程中起着重要的作用。本次毕业设计主要分析了反应罐环缝焊接机械装置的工作原理,研究了该装置的整体布局与结构。在充分考虑了几种设计思路后,选定了最佳方案,并以此为基础设计了其动力系统、传动系统、支承系统以及反应罐连接装置,最后完成三维建模。在满足设计条件以及部件自身的强度要求后,空间安排合理,结构轻巧简单,可广泛应用于各种焊接机械设备中以提高劳动生产率,它的合理设计及广泛应用对焊接工艺顺利实现有着重大的现实意义。
关键词:反应罐;机械设备;Solidworks;三维建模
Abstract:Welding equipment is a kind of mechanical equipment, assembly in order to reduce the time consumed in the auxiliary and subsequent additional work, in order to improve the welding efficiency and quality, plays an important role in the welding as the main process in the manufacturing process. This graduation project has mainly analyzed the working principle of the ring welding machine, and studied the whole layout and structure of the device. After fully considering several design ideas, the best scheme is selected. Based on this, the power system, transmission system, supporting system and connecting device of the reaction tank are designed. Finally, the three-dimensional modeling is completed. Its strength meet the design conditions and components, reasonable arrangement of the space, simple structure, can be widely used in all kinds of welding machinery and equipment to improve labor productivity, its reasonable design and wide application of the smooth realization of welding process is of great practical significance.
Keywords:Reaction tank;Mechanical equipment ;Solidworks;3D modeling
目录
第一章 绪论 1
1.1焊接的概述 1
1.2焊接机械设备的介绍 2
1.3研究的目的和意义 2
1.4研究现状和发展前景 3
1.5国内外发展对比 5
第二章总体方案设计 8
2.1基本结构与分类 8
2.2基本方案的对比与选择 10
2.3总体设计 12
2.3.1传动部分的设计 12
2.3.2焊件连接装置的设计 13
2.3.3底座框架的设计 13
2.3.4工作流程 14
第三章 电动机的选型 15
3.1总阻力距的计算 15
3.2型号选择 16
3.4运动和动力参数的计算 17
第四章零部件的设计 18
4.1摆线针轮减速器选型 18
4.1.1摆线针轮减速机的特点 18
4.1.2摆线针轮减速机的传动原理 18
4.1.3型号选择 18
4.2蜗轮蜗杆减速器的设计 19
4.2.1初选[d1/a]值: 19
4.2.2中心距的计算