摘要本文介绍了一种加工深孔内螺纹的滚压加工装置。该装置拟采用行星轮系结构,主运动由摆动装置传给轮架、带动螺纹滚轮作往复滚压运动;进给的螺旋关系可由车床给定也可由分别固定在工件和行星轮架的螺纹副模具给定。滚压方式不会产生加工切削,可提高螺纹的光洁度和节省工件材料。本文详细的介绍了滚压装置和摆动机构的设计过程和思路。在滚压装置中,创新的一点是采用曲柄摇杆机构实现了滚压装置的往复滚压运动。另外本文还介绍了如何保证滚压螺纹加工精度,以及螺纹引导模具设计等问题。68904
毕业论文关键词 深孔内螺纹 滚压加工 曲柄连杆 行星轮 螺纹引导模具
毕业设计说明书外文摘要
Title design of the screw hole rolling process device
Abstract
This paper introduces a device for rolling deep hole.The device adopts the planetary gear structure, the main movement by swinging device to wheel frame, drive roller for reciprocating motion of rolling thread.The screw relationship can be given by a lathe given by a screw die fixed separately in the work piece and a planetary wheel bracket.The rolling method can not produce the machining cutting, but can improve the thread's smoothness and save the work piece material.The design procedure and the thinking of the rolling device and the swinging mechanism are introduced in detail in this paper.In the rolling device, the crank rocker mechanism is adopted to realize the reciprocating rolling motion of the rolling device.In the rolling device, the crank rocker mechanism is adopted to realize the reciprocating rolling motion of the rolling device.In addition, this paper also introduces how to guarantee the accuracy of rolling thread, and the design of the thread guide die.
Keywords Deep hole internal thread Rolling process Crank connecting rod Planetary wheel Thread guide die
目 次
1 绪论 1
1.1螺纹的应用及其加工简介 1
1.2 传统螺纹加工方法的种类及各自特点 1
1.3 传统螺纹加工方法加工深孔内螺纹所面临的关键问题 3
1.4 深孔大直径内螺纹的应用和市场需求 3
1.5 课题主要研究内容及意义 3
2 滚压加工的研究现状及未来的发展 4
2.1 滚压加工的原理和特点 4
2.2 滚压加工螺纹的优势及其加工方式 4
2.3滚压加工深孔内螺纹所面临的难点 5
3深孔内螺纹滚压加工装置的总体设计 6
3.1 滚压加工装置设计 6
3.1.1加工过程中运动形式的确定 6
3.1.2冷却液导入装置的设计 7
3.1.3 滚压加工中的螺纹中径升角的保证 8
3.2 螺纹相关尺寸计算 8
3.2.1引导模内螺纹的尺寸计算 8
3.2.2滚丝轮尺寸的计算 9
3.2.3工件滚压前的工艺直径