of the transformer in the Navy project is expected to be in the area of 20 kHz。 If only
transformation is required, the cost for this approach is generally higher than for a 60 Hz
transformer because a number of conversion stages are needed。 But since a complex converter
will be used anyway in the variable-speed turbine, the overall cost for solid-state conversion plus
high frequency transformation might be lower。 Galvanic isolation of the turbine from the grid
(probably required) is provided by the high frequency transformer。
All three of the unique characteristics of SIC devices are being exploited here (high-voltage, high
switching speed, and high temperature)。 The system requires a significant number of passive
filter elements, most of which are reduced in size by the high frequency of SIC devices。 As
before, high voltage and high temperature will be exploited to reduce the size of each switching
bridge。
For simplicity, this configuration is not shown with an inverter against the generator。 It could
have such an inverter, but it is assumed here that the generator is designed to tolerate an uncontrolled six pulse signal imposed by the input diode bridge and that torque regulation on the
generator shaft can be implemented through management of the current flow through the
conversion system。 This system is not bidirectional as shown。 The varying voltage from the
variable-speed generator can be regulated up or down by the duty cycle of the H-bridge。 Further
voltage regulation (down only) is available through the duty cycle of the output inverter。
It is difficult to estimate either the performance or cost of this system without further study,but it has a number of fundamental advantages,which might lead to better performance and cost compared to more conventional approaches。This approach has been enabled by SIC and could not be implemented well using silicon IGBTs。This approach could be implemented in the next two to five years。
5。6。3 Generation At Distribution Voltage
The third configuration is not unusual except that the wind turbine generates at 13, 800 v, where
most large generators on the grid operate。 The converter can be either a two or four quadrant
design depending upon pertinent tradeoff。 Although many voltages can be found on utility
distribution systems, utilities are standardizing on 12, 500 V。 Any discrepancy between the
generation and distribution can readily be reconciled by the converter, which has an effective
variable in the form of duty cycle。
In this configuration is not transformation is needed for the wind turbine it can be connected
directly to a typical distribution system。 If the transmission voltage must be increased for
transmission to population centers, or if galvanic isolation is required, this approach would still
require transformation。
This configuration is made possible through the use of SIC IGBTs, which are expected to
eventually be capable of over 20, 000 V, which is necessary for 13, 800 VAC operation。 Losses
would be the lowest of all approaches due to the extraordinarily high voltage and the properties
of SIC IGBTs。 SIC device technology is clearly not ready for this configuration but substantial
R & D is underway。 The time frame for implementing this configuration may be 10 years。
7。 3 Packaging Concept 1 State-of-the-Art Silicon package Modified for High Temperature
7。 3。 1。 Basic Package Design
Figure 6 shows the stacks for all three concepts。 One of the current state-of-the-art approaches in
power semiconductor design uses DBC, a sandwich of copper layers around a center layer of
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