In brief, the chemical design plays an important role in the new factory (workshop or installment) construction, the old factory transformation and the small scale experimental or the medium scale experimental installment. That is, the design is a necessary route for the scientific research achievement transforms for the industrialization big production must pass through the way.
In this article, the way of the carbon briquettes made of synthetic ammonia for a comprehensive design process.The chemical process design including process, layout, piping, process design calculations, the material balance and heat balance. As well as process mapping and simple mapping layout and its main reactor equipment calculated design selection. In addition to its support facilities, such as the condenser, the heat pump and selection. As a result of the lack of experience, it may be not a enough satisfactory design. I hope that the teacher could give guidance.
Key words: Carbonized briquettes; Synthetic Ammonia; Gasification; Desulfurization; Transform; Compression; Synthesis
目 录
1 概述 1
1.1 合成氨的生产工艺及设计意义 1
1.2 氨的性质 1
1.2.1 氨的物理性质 2
1.2.2 氨的化学性质 2
1.2.4 世界合成氨的概况 3
1.2.5 我国合成氨的生产发展历程 6
1.3 原料的性质 7
1.3.1合成氨原料气性质 8
1.3.2合成氨原料气的来源 8
1.3.3合成氨原料气的精制工艺 8
2 工艺流程设计 10
2.1 工艺路线及其基本原理 11
2.1.1 基本原理 11
2.2主要化学反应 11
2.3 工艺流程叙述 12
2.3.1 造气工段 12
2.3.2脱硫工段 13
2.3.3 加压变换系统工段 13
2.3.4 碳化系统工段 14
2.3.5 压缩系统工段 14
2.3.6精制工段 14
2.3.7 合成工段 15
2.4生产控制说明及控制项目 16
2.5工业安全 16
3 造气系统工艺计算 18
3.1 空气吹送阶段的物料衡算 18
3.1.1每立方米吹风气中所含元素量 19
3.1.2碳平衡计算吹风气产量 19
3.1.3氮平衡计算空气需用量 20
3.1.4空气中水汽含量 20
3.1.5氢平衡 20
3.2吹风气阶段的热量横算 20
3.2.1进项 21
3.2.2出项 21
3.2.3积累在碳层中热量 21
3.2.4吹风热效率 21
3.3蒸汽吹送阶段的物料横算 22
3.3.1每立方米水煤气中所含元素量 22
3.3.2碳平衡计算实际水煤气产量 22
3.3.3由氮平衡计算加入空气量 22
3.3.4空气中水汽含量 23
3.3.5氢平衡 23
3.4蒸汽吹送阶段的热量衡算 23
3.4.1进项 23
3.4.2出项 24
3.4.3从碳层中吸取热量 24
3.5造气总过程计算 24
3.6配气计算 24
3.7年产10万吨氨生产能力计算 25
4 脱硫系统工艺计算 26
4.1脱硫系统物料衡算 26
4.1.1再生气组成 26
4.1.2出脱硫塔稀氨水中 含量 26 年产10万吨合成氨工艺设计+CAD图纸+答辩PPT(2):http://www.youerw.com/huaxue/lunwen_14804.html