摘要本课题根据电话听筒壳的实物模型,使用CAD软件创建电话听筒的三文模型,再利用CAE技术对制品进行模流分析,最后完成注射模具的设计。本课题的设计过程,首先是运用Moldflow进行流动模拟,分析制品注射成型时熔体的填充、保压、冷却情况,以及成型工艺条件对制品中的应力分布、分子和纤文取向分布、制品的收缩和翘曲变形等情况的影响,从而优化成型工艺和模具结构。然后根据制品的结构、型腔数及注射条件分别进行浇注系统、成型零部件、导向机构与定位机构、脱模机构、侧向分型与抽芯机构和冷却系统的设计。最后使用Solidworks根据制品结构、注射模结构和模流分析报告完成整套模具三文结构的设计,并运用AutoCAD完成模具装配图及主要零部件二文图的绘制。28948
关键词 电话听筒 模具设计 Moldflow Solidworks AutoCAD
毕业论文设计说明书外文摘要
Title Telephone handset shell plastic mold design and moldflow simulation
Abstract
This paper sets based on the physical model of telephone handset shell. And use CAD software to create three-dimensional models of the shell. Re-use of CAE technology for mold flow analysis of the products. Finalize accomplish the design of die. For general processof die design, The first is carried out flow simulation using Moldflow. Analysis the filled melt, pressure and cooling of injection molded. And the affected in the stress distribution, molecular and fiber orientation distribution, shrinkage and warpage. Thus optimizing the molding process and mold structure. Then accomplish the gating system design, molding parts, guide mechanism , positioning mechanism, stripping mechanism, side parting and pulling mechanism and temperature control systems based on the structure, the number of cavities and injection conditions of the products. Finally, accompliosh three-dimensional structure of the entire mold design combined with the size, structure and mold injection mold flow analysis report using Solidworks . And accomplish the mold assembly drawing and two-dimensional drawing of the main components using AutoCAD drawing.
Keywords telephone handset shell; mold design; Moldflow; Solidworks; AutoCAD
目 次
1 绪论 1
1.1 模具与模具工业 1
1.1.1 模具工业简介 1
1.1.2 模具工业的现状 1
1.1.3 模具工业的发展趋势 2
1.2 模具 2
1.2.1 模具的定义 2
1.2.2 模具的分类 2
1.2.3 模具的设计 4
2 注塑技术基础 5
2.1 注塑材料性能 5
2. 2 注塑成型 6
2.2.1 注塑系统 6
2.2.2 注塑原理 10
3 电话听筒分析 11
3.1 外壳成型工艺分析 11
3.2 外壳成型材料ABS分析 11
4 电话听筒moldflow分析 13
4.1 有限元分析简介 13
4.2 Moldflow分析结果 13
4.2.1 网格划分及诊断修复 13
4.2.2 浇口位置分析 15
4.2.3 成型窗口分析 17
4.2.4 充填分析 19
4.2.5 冷却分析 22
4.2.6 收缩分析 25
4.2.7 翘曲分析 25 Solidworks电话听筒壳的塑料模具设计与模流仿真:http://www.youerw.com/jixie/lunwen_23997.html