摘要传统的外圆磨床在线测量系统比较落后测量效率不高，外圆磨床上加工的回转体内外直径多数依靠人力检测完成，检测效率低下。为了解决这一现状，本文介绍了外圈磨床中外圆直径在线检测系统设计。用与系统相匹配的外径测量传感器定位到贯穿式外圆磨床上直接进行高效的、直接的测量，实现轴承套圈在加工过程中完成检测，通过PLC、触摸屏、传感器以及控制器形成完整的在线检测系统对外圆直径进行有效的测量、统计和结果显示。34821
系统采用的主动量仪对外圈直径在线检测，具有测量精确、与数控机床连接定位方便的特点。为了方便地确定轴承套圈的直径，在传感器测头测子上设置平行滑杆，使轴承套圈夹在其中间，得到外圆直径。通过PLC控制系统控制伺服电机，继而控制外圆磨床的进给，由此得到带有反馈的外圆磨削闭环加工系统，具有效率高、精度高的特点。
毕业论文关键词：轴承套圈、在线测量、PLC系统、外圆磨床、传感器
Abstract
The on-line measuring system of the traditional cylindrical grinder is not efficient, the external diameter of the cylindrical grinder is mostly dependent on human detection, and the detection efficiency is low. In order to solve this problem, the on-line detection system of the circular diameter of the outer ring grinder is introduced. And system matching the outer diameter measuring sensor positioning to through external circular grinding machine directly efficient, direct measurement, the realization of bearing rings in the process to complete the test. By PLC, touch screen, sensor and controller to form effective measurement, statistical analysis and result display complete online detection system of the diameter of a circle.
The system uses the initiative measuring instrument for measuring the diameter of the outer ring, which has the characteristics of accurate measurement, convenient connection with the numerical control machine tool. To easily determine the diameter of the bearing rings, in sensor measuring arranged on parallel slide bar, bearing ring caught in the middle, outer diameter. Through the PLC control system control servo motor, and then control the feed of the cylindrical grinder, the closed-loop machining system with feedback is obtained, with the characteristics of high efficiency and high accuracy.
Keywords: ring, online measurement, PLC system, cylindrical grinder, sensor
目  录
摘要    Ⅰ
Abstract    Ⅱ
一、绪论    1
1.1课题目的、背景和意义    1
1.1.1课题目的    1
1.1.2课题背景    2
1.2国内外研究现状    3
1.2.1国外研究现状    4
1.2.2国内研究发展现状    4
1.2.3在线测量系统发展趋势    5
1.3本章小结    6
二、整体方案设计    7
2.1系统功能要求分析    7
2.2在线检测关键技术分析    7
2.2.1技术难点分析    7
2.2.2难点的解决    7
2.3方案介绍和分析选择    8
2.3.1方案一    8
2.3.2方案二    9
2.3.3方案分析选择    10
2.4总体方案介绍    10
2.4.1系统机构设计要求    10
2.4.2硬件总体方案概述    11
2.5本章小结    11
三、机械系统结构设计    13
3.1机械系统设计方案    13
3.1.1系统设计原则    13
3.1.2设计方案及测量过程介绍    13
3.2机构结构设计    14 PLC轴承套圈外圆磨床中外圆直径在线测量系统设计+CAD图纸:http://www.youerw.com/jixie/lunwen_32512.html