摘要:作为一种性能卓越的智能流变材料,磁流变液以其响应时间快、可控性强、耗能极小、工作温度范围宽等特点使它在汽车工程、航空航天、机器人工程、液压工程、体育健身器械、船舶工程、武器装备等领域具有广阔的应用前景。在过去的几十年里,磁流变技术吸引了物理、化学等基础学科和材料、机械和土木结构等工程学科的大批研究力量,并取得了显著进展。本论文介绍了一套磁流变液流变性能的测试装置的设计过程,包括电机的选型、传动机构的设计计算、磁流变液剪切间隙的控制以及各种支撑件的设计。另外,对所设计测试装置的磁场进行了理论上的分析计算和有限元仿真(利用ANSYS软件)。6557
关键词:磁流变液;测试装置;磁场分析;ANSYS
Design of Magneto Rheological Fluid Testing Device
Abstract: Magneto rheological (MR) fluid is an intelligent rheological material with peculiar performance. Excellent features like fast response, precise controllability, small energy and wide working temperature range make MR fluid technology develop rapidly and be applied successfully in various fields, such as automobile engineering, aeronautics and aviation, robotic engineering, hydraulic engineering, physical exercising apparatus,watercraft engineering and armament control etc. In the past several decades, the MR fluid has attracted much attention of researchers in fundamental science areas, such as physics and chemistry, and in engineering areas such as materials science and engineering, mechanical engineering and civil engineering. The design process of a testing device for MR fluid is introduced in the article, including choosing a motor, designing of transmission, controlling shear gap of MR fluid and designing of all kinds of support elements. Moreover, theoretical calculating and finite element simulation of magnetic field is conducted.
Key Words:Magneto rheological (MR) fluid; testing device; analysis of magnetic field; ANSYS
目 录
1绪论 1
1.1前言 1
1.2磁流变液研究现状 2
1.3 磁流变液概述 3
1.3.1磁流变效应 3
1.3.2磁流变液的液流变特性参数 3
1.4磁流变液流变特性的测试方法 4
1.4.1基于流动模式的检测方法 4
1.4.2基于剪切模式的检测方法 4
1.4.3基于挤压模式的检测方法 5
1.5设计内容 5
2总体设计方案 6
2.1测试原理 6
2.2测试系统 6
2.3设计依据 7
2.4测试系统主体机械结构装配图 9
3各零部件设计计算及说明 12
3.1 电机的选型 12
3.1.1确定电机类型 12
3.1.2选择电机型号 12
3.1.3驱动器的相关参数 14
3.2 轴的设计计算及校核 14
3.2.1轴的选材及其许用应力 14
3.2.2按扭矩估算最小直径 14
3.2.3轴的结构设计 14
3.2.4轴的强度校核 15
3.3 轴承的选择 16
3.3.1选择轴承类型 16
3.3.2选择轴承型号 16
3.3.3计算轴承寿命 16
3.4 键的选择与校核 17
3.4.1主动轴与联轴器配合部分采用的键连接 17
3.4.2电机伸出端与联轴器配合部分采用的键连接 17
3.4.3从动轴与连接套采用的键连接 18
3.5 联轴器的选择 18