speed at peak torque ntq/(r • min–1) 1500
Max。 cylinder pressure pmax/MPa 13。5
3。1 Effect of working conditions on the oil
consumption
Keeping the original engine configuration, five test conditions 800 (r • min–1), 1 200 (r •min–1), 1 500( r • min–1), 1 800(r 。 m-1), and 2200 (r • min–1) are selected as the full-load performance of the engine for simulation。 The required boundary conditions, including the gas pressure in cylinder, temperature, and heat transfer coefficient are calculated。 The gas pressure is measured, and GT-POWER
is used to simulate the engine working condition and obtain the gas pressure which is compared with the measured values for modifying the model。 Then, the gas temperature
and heat transfer coefficient of the cylinder are calculated by using the modified model (shown in Fig。 6)。 The calculated results of oil consumption are shown in Fig。 7。 It can be seen that the peak oil evaporation rate on the cylinder liner wall occurs around 30°CA after top dead center (TDC), where the factors, that affect the evaporation rate such as the cylinder pressure and temperature, reach the maximum。 Meanwhile, oil evaporation from the liner increases with the increase of power。 The oil blow through the end gap of the top ring mainly happens during the inhale and exhaust strokes due to the low cylinder pressure during this period。 When the cylinder pressure is lower than the pressure of the second ring land, a gas “upstream” is formed, carrying the oil and blowing it through the end gap。 The oil throw-off at the top ring happens at the TDC of theexhaust stroke while the direction of the rings is changed to downward along with the piston, and the oil accumulated on the top ring is dumped into the combustion chamber due to the inertial force。 With the rotating speeds of the shaft increasing, the speed and acceleration of the piston ring increase, and the amount of oil throw off at the top ring increases consequently。 The oil scraped by the piston top land occurs at the TDC of the inhale and exhaust strokes, which is also increased with the increase of speed and the amount of scraped oil, showing a similar mechanism to the
oil throw-off by the piston rings。
Fig。 8 shows the average oil consumption rate per cycle for the four modes under different conditions。 The comparison indicates that the evaporation rate is low at 800 (r • min–1)due to the relatively low cylinder pressure and temperature。 However, the “upstream” gas is more serious at this speed, and the oil blow through the ring end gap is higher than the rest。 The oil evaporation from the cylinder liner wall dominates under several other conditions。 The oil consumption is less in other three modes, and the ratio varies with the operating conditions。 The average oil consumption rates with the varied loads of 100%, 75%, 50%, 25% and a constant high-torque speed 1 500( r • min–1) are shown in Fig。 9 to further investigate the effect of the cylinder pressure and temperature on the various oil consumption modes。 The oil evaporation rate on the cylinder liner wall increases with the increase of the load, while the other three oil consumption modes are not affected by the load。