高精度金刚滚轮数控修整器的设计+CAD图纸
本次设计采用金刚滚轮修整，这种结构的修整器修整效率高，能在很短的时间内完成砂轮的整形和修锐，且修整时修整力小、修具本省磨损小、修整精度高。金刚石滚轮砂轮修整器具有修整效率高、寿命长、便于冷却、结构简单、体积小、安装方便等优点。金刚滚轮在修整过程中的磨损较小，能够很好的减少在对砂轮进行修整时由于滚轮本身的磨损而引起的误差。整个装置采用了十字交叉滚柱导轨、波纹管弹性联轴器以及角接触球轴承等各种能够保证精度的装置。另外为了更好的提高装置的精度，设计中还使用了高精度光栅尺以及闭环控制。
毕业论文关键词：滚轮；磨损；高精度
Design of high precision diamond roller CNC dressing
Abstract: In recent years, CNC forming grinding technology has rapidly developed into a new processing technology and its highly efficient manner precision mechanical engineering has an extremely wide range of applications .Based on form grinding technology with great and very broad application prospects, this paper describes the characteristics and development prospects shaped grinding wheel and the analysis of the importance of maintaining high precision in grinding, but also shows the design of this project the purpose and meaning.
The design uses a diamond roller dresser, high dresser dressing efficiency of this structure, to complete the shaping of the wheel in a very short period of time and dressing and trimming the trimming force is small, with the province to repair wear small, high precision finishing. Diamond Wheel Dresser has a high dressing efficiency, long life, easy to cool, simple structure, small size, easy installation, and other advantages. Diamond wheel trimming process less wear, very good to reduce errors in grinding wheel dressing wheel itself due to wear caused.The entire device uses a cross-roller guides, the bellows flexible coupling and angular contact ball bearings and other means to ensure accuracy. Furthermore, in order to better improve the accuracy of the device, the design also uses a high-precision encoders and closed-loop control.
Key Words： Roller；Wear；Precision
目录
1 绪论 1
1.1 磨床的发展 1
1.2 成型磨削技术简介 2
1.3 数控成型平面磨床简介 3
1.3.1 数控修整器齿轮磨床应用实例 4
1.3.2 数控成型平磨应用实例 4
1.4 数控平面磨床发展现状及数控系统 4
1.5 数控成型平面磨床发展的必要性 5
2 高精度金刚滚轮数控修整器的设计综述 6
2.1 砂轮修整的目的及特点分析 6
2.2 成形砂轮的修整方法 6
2.2.1 单点金刚石笔修整法 6
2.2.2 金刚石滚轮修整法 7
2.3 金刚石修整工具使用应当注意的事项 8
3 高精度金刚滚轮数控修整器设计方案介绍 8
4 设计内容 9
5 设计要点及计算 9
5.1 交流伺服电机的选用 9
5.1.1 伺服电机简介 9
5.1.2 伺服电机的选择 10
5.2 高精度金刚滚轮的设计 10
5.3 高精度主轴的设计 11
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