摘要：当前有用的轧辊冷却在竞争日益加剧的市场上，必要的减少生产成本，成为了各公司提高本身企业实力的重中之重。体现资金占用较多的一个项目---轧辊消耗，轧辊使用寿命的长短是其最简单明了的表现。轧机辊子冷却效果试验装置是基于轧钢机工作中滚子冷却的原理，运用调速电机及喷水的大小、方向等可调，及加热温度调节装置，完成轧钢机所需的任意工作状况，是现代轧钢机轧机辊子冷却效果试验装置的重要实验设备。本文主要针对轧机辊子冷却效果试验装置的控装备进行系统的研究开发，对轧机辊子冷却效果试验装置的过程进行有效控制。在此基础上加装温度控制装置、转速控制装置、冷却水的控制装置等。通过改变这些参数，不断实验已找到最佳的轧辊冷却参数。试验装置具有对轧辊加热、测温的功能、试验装置能够对喷射角度、喷嘴安装位置、喷射距离、喷射流量等参数进行调节、 为保证结构可靠性，需要对各零件的刚度和强度进行校核计算。69480

毕业论文关键词：轧机辊子、冷却效果、加热、喷射可调装置、转速调整装置

Design of mill roll cooling result test device

Abstract: Currently effective roll cooling on the intensifying competition in the markethas become the top priority of each enterprises improve their competitiveness.As a project of more capital, roll consumption,the length of the roll service life is the most direct performance.Mill roller testing the effect of cooling device is based on the principle of rolling mill work roller cooling technics of speed regulating motor and the size and direction of water jet is adjustable,and heating temperature control device,any working conditions needed to complete the rolling mill,is the modern rolling mill rolling mill roll cooling effect important experimental equipment of test apparatus.This article mainly aimed at the mill roller test unit cooling effect of system control equipment research and development,process for the rolling mill roll cooling effect test device under effective control.In addition, the temperature control device, the speed control device,the control device of cooling water, etc.Through changing  parameters,the best roll cooling parameters have been found.Test device has the function of roll heating, temperature,test apparatus capable of injection Angle, nozzle installation position,adjusted by the parameters such as jet distance, jet flow,To ensure the dependability of the construction,it is necessary to check all the parts of the stiffness and strength calculation.                     

Key words ：rolling mill roll cooling effect test device, heating, spray adjustable device, speed adjustment device

目录

1绪论 5

1.1选题的背景 5

1.2选题的意义5

1.3  文献综述5

1.3.1 关于国外热轧厂对于轧辊冷却水使用情况5 

1.3.2 关于国内热轧厂对于轧辊冷却水的使用情况5      

1.4文献综述小结10

2 设计 10

2.1  研究方法及方案10

2.2拟定传动方案13

2.3电动机的选择13

2.4皮带传动设计14

2.5轴的设计 17

2.6轴的强度校核19

2.7滚动轴承寿命计算  22

2.8键的选则及强度校核计算 22

2.9辊子与轴螺纹连接的校核 23

2.10喷射梁的机构设计与计算24

2.11箱体的结构设计及计算25

2.12轴前后端盖及轴承座的构造设计 26

2.13压盖的结构设计 27

2.14加热棒的选择 28