摘要:金属热处理是机械制造中的重要工艺之一,与其它加工工艺相比,热处理一般不改变工件的形状和整体的化学成分,而是通过改变工件内部的显微组织,或改变工件表面的化学成分,赋予或改善工件的使用性能。在工业如此发达的今天,电已被广泛运用于各行各业,其作为可控的清洁能源,也同样适用于热处理工艺,且不会产生大量烟气,能有效地降低烟气带走热量的损失。本文就是进行电加热热处理炉的设计,它包括选择炉型、工件热处理时间计算、炉子规格计算、炉子用电安装功率的计算、炉墙砌体材料选择及计算、电热体规格相关计算、图纸等。8857
关键词:热处理;电阻炉;加热时间;安装功率
The Design of the Furnace for Heat Treatment by Electric
Abstract: Metal heat treatment is one of the important processes in the manufacture, compared with other processing, heat treatment is generally not change the shape of the workpiece and the overall chemical composition, but rather by changing the internal microstructure of the workpiece, or a change in the chemical composition of the surface of the workpiece, conferred or improve the performance of the workpiece. In industrial developed today, the power has been widely used in various industries, as a controllable clean energy, is also applicable to the heat treatment process, and does not generate a large amount of flue gas, can effectively reduce the flue gas heat away losses. This article is the design of the electric heating heat treatment furnace, It includes selection furnace, heat treatment time of the workpiece calculated stove specifications, power calculation of the electrical installation of the furnace, the furnace wall masonry material selection and calculation, related to the calculation of the heating element specifications, drawings and other .
Keywords: heat treatment; resistance furnace; heating time; install the power
目 录
1绪论 1
1.1 课题的目的和意义 1
1.2 国内外研究现状与水平 1
1.3 发展趋势 2
1.4 调研情况 3
2电阻炉炉型 5
2.1 辐射式电阻炉 5
2.2 对流式电阻炉 6
2.3 电极盐浴炉 6
2.4 硝盐炉 6
2.5其他类型炉 6
3设计计算 8
3.1电阻炉炉型设计 8
3.1.1 室式电阻炉 8
3.1.2 台车式电阻炉 8
3.2热处理工件基本参数及炉型确定 9
3.2.1 原始条件及数据 9
3.2.2 炉型选择 9
3.3加热周期计算 10
3.3.1 加热时间的计算 10
3.3.2 保温时间的计算 10
3.3.3 总加热时间的计算 11
3.4确定炉体结构和尺寸 11
3.4.1 炉底长度、宽度以及炉膛高度的确定 11
3.4.2 炉衬材料及厚度的确定 12
3.5砌体平均表面积计算 14
3.5.1 炉顶平均面积 14
3.5.2 炉墙平均面积 14
3.5.3 炉底平均面积 14
3.6计算炉子功率 14
3.6.1 加热工件所需的热量Q件 15
3.6.2 加热辅助夹具所需的热量Q辅 15
3.6.3 通过炉衬的散热损失Q散 15
3.6.4 计算开启炉门的辐射热损失 16
3.6.5 计算开启炉门溢气热损失 17
3.6.6 其它热量损失 18
3.6.7 计算热量总输出 18 电加热热处理炉的设计+CAD图纸:http://www.youerw.com/zidonghua/lunwen_7362.html