摘要:根据设计任务要求,进行年产420万吨热轧带钢车间工艺设计。设计参考钢1780热轧带钢生产线,按照任务书产量要求,选择典型产品为16MnR,产品厚度为4mm,宽度为1520mm。设计内容包括产品方案和生产方案的制定、金属平衡和工艺流程的制定、原料选择、轧机的选择、辅助设备的选择、道次的确定、压下规程的确定、速度计算、温降计算、辊型计算、力能参数计算、轧辊校核以及电机能力的校核。为保证轧制的顺利进行,粗轧机采用四辊可逆式轧机,最大轧制力为4000t。精轧机采用全液压压下装置AGC 系统, 液压缸行程为120mm,增加了压下的快速性,提高板厚的精度。目前AGC 系统厚度控制数学模型不断完善, 控制精度不断提高。其中F1,F5~F7为常规轧机;F2~F4为PC轧机,F4~F7带有ORG装置,精轧机组F1~F7采用热轧油工艺润滑技术 。F1~F7采用横移台车快速换工作辊,减少停轧时间。设计年生产能力420万吨。10091
关键词: 热轧;带钢;工艺设计;典型产品
An annual output of 4.2 million tons hot-rolled strip steel plant process design
Abstract:According to the design mission requirements, an annual output of 4.2 million tonsfor hot rolled strip plant process design. Design reference steel hot strip production line 1780,in accordance with the mission statement production requirements, select Typical products 16MnR, product thickness of 4mm, width of 1520mm.Design elements include product solutions and production program development, metal balancing and process development, material selection, selection mill auxiliary equipment selection, passes the determination of procedures to determine pressure, velocity calculation, calculation of the temperature drop, roll Model calculations, force and energy parameter calculation, checking the roll and the motor capacity check.To ensure the smooth rolling, four-high reversing roughing mill, the maximum rolling force of 4000t. Finishing mill with full hydraulic pressure device AGC system, hydraulic cylinder stroke is 120mm, the rapid increase of pressure, and improve the precision of thickness.Currently AGC thickness control system mathematical model of continuous improvement, constantly improve control accuracy. Where F1, F5 ~ F7 to conventional mill; F2 ~ F4 for the PC mill, F4 ~ F7 with ORG device F1 ~ F7 finishing mill
process using hot oil lubrication technology. F1 ~ F7 using sliding trolley quick change of work rolls, reducing the time to stop rolling. Designed annual production capacity of 4.2 million tons.
Key Words: hot rolling;striped steel ;process design;typical products
目 录
1 绪论 1
1.1 热轧带钢的概述 1
1.1.1 热轧带钢的简介 1
1.2 国内外发展状况 1
1.2.1 国内热轧带钢的发展状况 1
1.2.2 国外热轧带钢的发展状况 2
1.3 热轧带钢的市场前景和需求概况 3
1.3.1 热轧带钢的市场前景 3
1.3.2 热轧带钢的市场需求 3
1.4 热轧带钢的发展趋势 4
1.4.1 热轧带钢的发展方向 4
1.4.2 热轧带钢的新技术 4
2 产品生产方案 5
2.1 生产方案 5
2.1.1 编制产品方案的原则及方法 5
2.1.2 选择计算产品 5
2.1.3 确定产品大纲 6
2.1.4 金属平衡 6
2.1.5 典型产品 8
3 工艺流程 10
3.1 生产工艺过程简述 10
3.2 常规的热轧带钢设备布置 11
3.3 主要工艺流程 11
4 设备选型 14 年产420万吨热轧带钢车间工艺设计:http://www.youerw.com/cailiao/lunwen_9036.html