设备选型部分讲述了根据上述成型工艺部分和气力网络输送部分所确定或计算的参数来对本设计所需要的设备进行型号的选择,包括挤出吹塑机、远红外电加热干燥箱、振动筛、风送系统、高速混合机、低压空气压缩机和塑料粉碎机。
物料衡算部分对工作时间、制品规格、循环周期和挤出吹塑设备台数进行了确定。对各个过程的产量及损失和废品进行了计算。
能量衡算部分对能量中的内能,也就是热量之间的平衡进行了计算,通过次计算确定挤出吹塑所需的冷却剂的体积,其包括挤出吹塑冷却水的体积和模具中冷却水的体积。最后对所有设备的耗电量进行了计算,包括每只合格品、每班、每日和每年等。
车间非工艺设计部分对生产组织与人员进行了编排,对车间的供水供电、给水排水进行了概述,最后对生产过程中所产生的三废问题进行了处理。
经济核算部分对原料、产品包装、设备折旧、厂房安装、车间水电、工资、每年的总成本、企业的管理费、利润、税金、产品销售价进行了计算。
车间布置部分主要对车间厂房的布置进行了确定,对厂房的长宽高进行了确定,车及生产设备的布置进行了确定,并作出相应的车间布置图。
Process design of annual output of 100000 polyethylene blow molding barrel
Design general description:The design task source is based on the design issues given by the instructor, to choose their own graduation design topics for their own major. The design standards are based on the requirements of the task book for this graduation design. According to the book, the contents of this design are plastic blow drum, and its capacity is 30L, the material is HDPE, the color is white, the wall is 5 (-2, +3) mm. The design principle is to comprehensive use of what they have learnt knowledge and combined with production practice and reality to independently design, in line with the requirements of the design task, in line with the school of design in the link of graduation requirements.
The introduction tells about the increasing share of blow molding products in the market and a certain percentage of growth every year, which can be pided into packaging containers and industrial and structural products.. The plastic variety of polyethylene is the earliest product of the plastic hollow molding material, and it is also the most popular variety.. As one of the PE, HDPE has broad market prospects.. The characteristics of HDPE is excellent hardness, tensile strength and creep, good impact toughness, electrical insulation, tear resistance, low temperature resistance, etc., with good chemical stability and resistance to organic solvent, acid, alkali and salt. HDPE of the hollow products are pharmaceutical bottles, beverage bottles, cosmetics bottles, detergent bottles, fuel tanks, tanks, etc., and its products have various shapes.
Formulation design part tells the story of the raw materials according to the requirements of the task book for HDPE, due to the high density polyethylene (HDPE) with high rigidity and toughness, excellent mechanical properties and heat resistance, also has good solvent resistance, resistance to steam permeability, processing performance, so consider the formula does not require the addition of plasticizer. Due to product belongs to a hollow container, so the choice of formula should be considered first products of impact resistance, aging resistance performance and performance in outdoor use, secondly if used for filling detergent, bleaching powder etc., also need to consider product antistatic performance, so to choose impact modifier, antioxidant, light stabilizer, antistatic agent and so on. Finally select the corresponding color masterbatch products. HDPE itself performance is excellent, there is no need to add too many additives, so the number of additives and the number of additives is not much.
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