1 The source task
The purpose of this design is the use of chemical engineering knowledge to design a chemical attempt, and for the industrial production of acrylic rubber, a reference plant design. As analog
design, this omitted part of chemical design, such as process piping design, explosion-proof electrical design, power design and overall layout of the factory.
2 Design Standards
The design reference the following national standards and regulations.
(1) Production of dangerous goods and harmful factors in classification and code.(GB/T13816-1992)
(2) Dangerous chemical commonly used in the classification criteria. (GB13690-1992)
(3) Typical chemical medium pressure vessel explosion hazards and safety levels. (HGJ43-1991)
(4) Factory fire safety requirements.(GBJ16-1987)
(5) Integrated wastewater discharge requirements.(GBJ8978)
(6) Steel pressure vessel.(GB150)
(7) The standard shell and tube heat exchanger.(GB151)
(8) System and Equipment layout design requirements.(HG20570)
(9) Chemical plant piping design requirements.(HG/T20549)
3 Design principles and key design indicators
Principle:
(1) Safety: production of large quantities of chemical substances are flammable, explosive or toxicTherefore, the design must take into account all significant and potential risk, to ensure the health and safety of production personnel.
(2) Easy to operate: In determining the production process and equipment all at the same time, should rationally determine the operating conditions. Because of its production process and equipment to establish its role in the play and control scheme, and has a direct relationship.
(3) Investment Province:Which called for economic use of equipment investment, civil engineering, public works, investment and labor costs.
(4) Easy to install:Plant layout should meet the operational requirements of the construction and installation. In particular, should consider the hoisting of large equipment, factory and load road pavement construction and installation standards should meet the requirements.
(5) Basis of calculation:
Annual production of 1000 tons, The product purity of 99.5%
Days to 300 days in,60 days for machine maintenance, 5 days mobile.
目 录
1 总论 1
1.1概论 1
1.2 文献综述 1
1.2.1 课程设计意义 1
1.2.2 课程设计的目的 3
1.2.3 课程设计的研究范围及要达到的技术要求 3
1.2.4 国内外发展概况及存在的问题 4
1.2.5 课程设计指导思想 5
1.2.6 课程设计应解决的问题 6
1.3 原料性质 6
1.3.1 十二烷基硫酸钠 6
1.3.2 过硫酸钾 6
1.3.3 丙烯酸丁酯 6
1.3.4 丙烯腈 6
1.3.5 乙醇 6
1.3.6 煤油 7
1.4 水电气的供应说明 7
1.5 工作制度劳动定员 7
2 生产方案的确定 8
2.1 生产流程的论述 8
2.2 生产流程方案的确定 9
2.3生产流程图简述 9
2.4 本设计特点及存在的问题 9
3 工艺计算 11
3.1物料衡算 11
3.1.1 车间日产量的物料衡算 11
3.1.2 干燥、过滤工段的物料衡算 11
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