摘要:针对现有的治具清洗装置的缺点与不足,现设计出一种新型自动清洗治具的装置。装置设计了三条平行移动的导轨,可同时运送三块治具一起进入洗涤系统中洗涤,提高清洗效率。自动清洗机总共有四大部分组成,分别为:进料部分、洗涤部分、出料部分和控制部分。进料部分主要由进料盒、位置传感器、顶杆气缸、推拉气缸、清洗脱模支架、清洗脱模载体、清洗脱模等组成。洗涤部分包含滚筒、通气管、左右板、旋转电机、拉块、拉伸气缸。出料部分主要零件治具载盒。控制部分有台达PLC、电磁阀、PLC模组、驱动器、传感器、电源。PLC控制电磁阀,电磁阀控制电机,电机运动状态由传感器捕捉并反馈给PLC进行分析,PLC重新作出判断并控制电磁阀,如此形成一个闭环的PLC反馈控制系统,从而能对电机进行精确控制[11]。

本文主要运用solidworks等制图软件对自动换提篮机构以及相关辅助机构进行机构设计、三维建模[2]、虚拟装配及工程图的绘制。用solidworksMotion模块[13]进行机构运动的仿真,优化机构的设计[14]。用SimulationXpress模块对部分典型零件进行受力分析,经过添加约束、添加载荷、指定材料等过程后,得出结果云图,并根据结果云图分析机构的受力情况,进一步优化机构,最终制定完成合格的设计方案。

关键词:自动清洗装置 位置传感器 PLC 电磁阀 反馈

Abstract:In view of the shortcomings of the existing cleaning equipment, a new automatic cleaning device is designed. The device designed three parallel moving guides, which can carry three pieces of treatment together into the washing system and improve the cleaning efficiency. The automatic cleaning machine consists of a total of four parts: the feed part, the washing part, the material part and the control part. The incoming material is mainly composed of feed box, position sensor, top rod cylinder, push-pull cylinder, cleaning and stripping support, cleaning and stripping. The washing part consists of roller, vent tube, left and right board, rotating motor, pull block, stretch cylinder. The main parts of the material are put into the box. The control parts include PLC, solenoid valve, PLC module, actuator, sensor, power supply. PLC control solenoid valve, solenoid valve control motor, motor motion capture and feedback to the PLC by sensors were analyzed, and the PLC to judge and control electromagnetic valve, so to form a closed loop feedback control system of PLC, which can accurately control on the motor.

In this paper, we use solidworks drawing software to automatically change the basket institutions and related auxiliary institution to institution design, 3 d modeling, virtual assembly drawing and engineering drawing.  Use  the solidworksMotion module to simulate the movement of the organization and optimize the design of the organization. Stress analysis was carried out on the part of the typical parts in SimulationXpress module, after adding constraints, add load, specify material process, the results of cloud, and force of the cloud body analysis according to the results, further optimize the institutions, formulate complete qualified design. Finally.

目录

第一章引言 1

1.1选题背景与意义 1

1.2热压CHOKE的市场前景 1

1.3国内外研究现状及存在的问题 3

1.3本文的主要研究内容 4

第二章 总体设计 6

2.1热压CHOKE(电感)制程及所用机台介绍

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