摘要在热压CHOKE(电感)的制造过程中,一般将线圈的绕制,磁粉的成型以及电极成型分为三个相对独立的生产过程,他们之间的连接部分需要人工辅助作业来完成,这严重影响了设备的生产效率,浪费了大量劳动力。在此背景下,设计一个自动换提篮机构及相关辅助机构,实现热压CHOKE制造过程中的自动上料下料,并将不同的加工站别自动连接,实现完全自动化作业,将显着提高设备的生产效率。81927
本文主要运用solidworks等制图软件对自动换提篮机构以及相关辅助机构进行机构设计、三维建模、虚拟装配及工程图的绘制。用solidworksMotion模块进行机构运动的仿真,优化机构的设计。用SimulationXpress模块对部分典型零件进行受力分析,经过添加约束、添加载荷、指定材料等过程后,得出结果云图,并根据结果云图分析机构的受力情况,进一步优化机构,最终制定完成合格的设计方案。
毕业论文关键词: 热压CHOKE、自动换提篮、自动流水线。
Abstract In the hot-pressing CHOKE (inductance) manufacturing process, the coil system, magnetic powder molding and electrode are produced in three relatively independent production processes。 So the connections between the each part need to be completed by artificial auxiliary operations。 But it seriously affects the production efficiency of the equipment and wastes a lot of labor force。 Under this background, If we could design an automatic in shopping basket institutions and some related auxiliary institutions to realize the automatic feeding of material, the automatic connection between different processing station and full automation, it can be possible to lead to the higher productivity。
In this paper, we use solidworks to automatically change the basket institutions and related auxiliary institution by the institution design, 3d modeling, virtual assembly drawing and engineering drawing。 And use solidworksMotion module to complete the mechanism motion simulation and optimization of mechanism design。 Stress analysis was carried out on the part of the typical parts in SimulationXpress module。 After adding constraints, adding load, specifying material process, the results of cloud can be found。 The force of the cloud body analysis of that result is helpful to have a further optimization of institutions and to complete the qualified design scheme。
Keywords:Hot-pressing CHOKE、Automatically change the basket、Automatic assembly line。
目录
第一章 绪论 1
1。1选题背景与意义 1
1。2热压CHOKE的市场前景 1
1。4 本文的主要研究内容 3
第二章 整体方案设计 5
2。1热压CHOKE(电感)制程及所用机台介绍 5
2。2现有条件下的作业流程及存在的问题 7
2。3 总体方案 7
2。4 本文所要解决的问题 8
2。4。1冷压机的上料和下料 8
2。4。2绕线站与冷热压站之间的连接 8
2。4。3 冷热压站与成型站之间的连接 9
第三章 机械部分设计和计算 10
3。1。机械手臂设计 10
3。1。1 工业机器人选取 11
3。1。2 夹爪组合设计